Smart Power = Smart Farrowing: Integrating Automation and Backup Power in the Barn

Spring is in full swing across Alberta, and so is farrowing season.

This time of year, hog producers are focused on keeping sows and newborn piglets healthy in a tightly controlled barn environment. It’s a critical window – temperature, airflow, lighting, and access to power all need to work together to support the herd.

As many of us know, spring weather in Alberta is anything but predictable. One week brings warm sun, the next a sudden cold front or windstorm. Throw in an unexpected power outage, and you’ve got real risks – especially when your barn relies on continuous ventilation and heating.

That’s where automation and backup power systems make all the difference.

Instead of reacting to problems as they happen, electrical automation systems allow producers to take proactive measures to avoid them altogether.

By using a mix of programmable logic controllers (PLCs), sensors, and motorized fans or curtain systems, a barn can respond in real-time to the changing needs of animals inside. Systems can adjust airflow, temperature, and even lighting based on the time of day or environmental conditions, without someone manually tweaking dials or flipping switches.

A great example comes from a recent barn retrofit in Southern Alberta. There, producers upgraded to a Phason AutoFlex Connect climate control system. The result? The barn could now auto-adjust fans, ceiling inlets, and sidewall curtains based on live readings of temperature and humidity. No guesswork. No scrambling when the weather shifts. Just consistent, controlled airflow and energy-efficient performance.

Case study: Ventilation System Upgrade for Leading Hog Producer 

This kind of setup doesn’t just improve animal welfare – it reduces utility costs and frees up staff to focus on higher-value work during the busy farrowing season.

Don’t Let a Power Outage Derail Your Season

Smart automation only works if the barn stays powered. In Canada, that’s not something to take for granted – especially in spring, when windstorms or lightning can knock out service for hours.

That’s why integrating a backup power system is essential.

A well-installed generator ensures the ventilation system, heating elements, and automated controls continue to operate even during a blackout. With proper setup, generators can start automatically within seconds of a power disruption, keeping air flowing and conditions stable, without requiring immediate human intervention.

It’s the kind of peace of mind that matters when you’ve got dozens of sows in the middle of farrowing.

Integration Is Where the Real Value Lives

Backup power is just one piece of the puzzle. To really get the most out of your barn systems – especially during the high-stakes spring season – it’s not just about having the right equipment.

It’s about how it all works together.

For producers looking to upgrade their barns, it’s important to think holistically. A typical setup might include:

  • Custom electrical design and installation for new builds or retrofits

  • PLC and HMI control panels that allow for real-time monitoring and manual override if needed

  • Variable frequency drives (VFDs) to optimize fan speed and reduce energy waste

  • Backup generator installation and maintenance to ensure resiliency

  • Service and support to keep things running smoothly throughout the season

Whether building from the ground up or upgrading an existing system, it pays to work with a partner who understands how all of these components work together, and how to make them easy to use for the team on the ground.

In the case of the Southern Alberta hog producer who upgraded to the Phason system, the improvements were immediate. They kept much of their existing infrastructure – ventilation fans, sidewall curtains – but brought in automation that allowed the barn to adapt automatically as the weather changed.

By offloading the constant manual adjustments to a smart system, they reduced energy consumption, stabilized the environment for their animals, and streamlined day-to-day operations during one of their busiest times of year.

It didn’t just improve conditions, it gave the producer more confidence heading into every farrowing cycle.

For producers managing farrowing barns in Alberta, automation and backup power aren’t just nice-to-haves. They’re the systems that keep your animals safe, your team focused, and your barn running smoothly no matter what comes down the forecast.

Whether you’re building new or looking to retrofit your existing setup, now is the time to think smart about power, control, and continuity. Because when everything runs right behind the scenes, it shows up in healthier litters, lower costs, and less stress all around.

As winter approaches, cattle ranchers face the critical challenge of ensuring their herds maintain optimal health and growth despite the harsh conditions. One often overlooked factor is the temperature of drinking water, which plays a significant role in the overall well-being and productivity of range cattle during cold months. In this article, we will explore how water temperature impacts water consumption and growth performance and how Current Group’s Open2O cattle trough heater can make a difference by preventing freezing and ensuring water availability.

The Impact of Access to Water on Cattle Health

Research consistently shows that water availability is critical to cattle’s water intake, especially during winter. Frozen water can drastically reduce consumption, as cattle cannot access the necessary water. This leads to dehydration and increased energy expenditure, as cattle use more energy to maintain their body temperature in the cold. 

This increase in water intake is crucial because it correlates with higher dry matter intake (DMI), which is essential for maintaining body weight and overall health during the cold season.

According to Jon DeClerck, Ph.D., cattle nutritionist with Purina Animal Nutrition, “Water is the most essential nutrient for cattle production,” says “It’s used for regulating body temperature, growth, reproduction, lactation, digestion and many other bodily functions. Water also drives intake for mineral, forage and supplements. And while we typically worry more about water intake in summer, it’s equally as important in cold weather.”

“For fall calving herds, water requirements go up drastically during lactation. Cows hit peak lactation right when water is at risk of freezing up. With spring calving herds, water access is key to avoid stress and long-term performance impacts to both the cow and unborn calf.”

Consequences of Inadequate Water Intake in Winter

When cattle do not have consistent access to water due to freezing conditions, the consequences can be severe. Insufficient water intake leads to dehydration, reduced feed intake (which affects nutrition), and poor growth performance. Instead, energy that should be used for growth is used to maintain body temperature, leading to weight loss and a decline in body condition. Additionally, water shortages can disrupt rumen fermentation, nutrient absorption, and overall cattle health, further compromising productivity.

Ideal Water Temperature and its Effect on Your Herd

Ensuring that water is available to cattle throughout winter is crucial to their hydration and growth. However, a balance needs to be met in terms of your water temperature.

Kate Hornyak, OSU Extension Program Coordinator, Delaware County, says, Keeping the ideal temperature of drinking water for cattle is a balance – it should neither be hot nor frozen.” – “It’s interesting to note that steers with access to cool drinking water have shown to gain an additional 0.3 to 0.4 pounds per day compared to those consuming warmer water. This underscores the importance of regularly checking the temperature of water, especially in waterers equipped with heaters, to avoid what’s known as a “runaway” – a situation where the water gets too warm.”

Cattle Trough Heater Open2O: Preventing Frozen Water

To address the challenges of water freezing during the cold season, Current Group offers the Open2O advanced electric device, an innovative solution designed to monitor water temperature and regulate the power to the heating element. Unlike traditional heating systems that continuously warm water, Open2O ensures that water remains just above freezing, reducing energy consumption and ensuring that cattle always have access to water.

Features of Open2O Water Controller

  • Power Savings: The Cattle Trough Heater Open2O has multiple temperature inputs, which allows it to monitor water temperature every 30 seconds and turn on the heating elements only as needed. This optimized control has been proven to cut substantial power usage, with an estimated minimum of 53% power savings.
  • Real-Time Water Consumption Report: The Cattle Trough Heater Open2O system provides real-time reports on water consumption, which allows cattle operators to monitor water intake per animal. This data helps identify potential issues early on, as it compares water usage across different troughs, signalling if a problem arises with any specific bowl. Accurate water consumption data supports better animal health analysis, ensuring every animal is adequately hydrated.
  • Alarm Options for Consumption and Temperature: The Cattle Trough Heater Open2O has alarm options that alert operators to unusual consumption patterns—whether too high or too low—indicating potential issues like a broken water line. The system also notifies operators if the water temperature drops too close to freezing.
  • Labour and Stress Reduction: With Open2O’s remote monitoring capabilities, feedlot operators no longer need to send staff out in cold temperatures to check water bowls. Instead, they can view the software and confirm that all water sources remain open, reducing labour costs and management stress year-round.

 

With these features, Open2O provides a comprehensive solution to prevent water bowls from freezing, monitor water consumption, and support cattle health through the cold months.

Critical Benefits of Cattle Trough Heater Open2O

  • Prevents Water from Freezing: Open2O ensures that water remains accessible, avoiding water freezing in bowls.
  • Energy Efficiency: By regulating the power to the heating element, Open2O conserves energy, reducing costs while maintaining water availability.
  • Durability and Reliability: Built to withstand harsh winter conditions, Open2O ensures uninterrupted access to water throughout the cold months.
  • Improved Growth Performance: By preventing frozen water, Open2O supports cattle hydration, feed utilization, and overall growth performance.


Providing unfrozen drinking water during winter is more than just a comfort for cattle—it’s essential to maintaining their health and growth. With the Open2O device from Current Group, ranchers can ensure that their cattle have continuous access to water, even in the coldest months. Invest in cattle trough heater Open2O today to secure your herd’s health and boost your bottom line this winter.